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Towline Floor Conveyor System
Top Towline Floor Conveyor System Manufacturers in India
About Towline Floor Conveyor System
A Towline Floor Conveyor System or Toe conveyor refers to an automated material handling system that is employed to transfer loads along an established route. It is powered by a chain mechanism that is fitted on the floor that drags trolleys or carriers. Inverted Floor Conveyors Towline is very common in transportation of heavy materials in manufacturing and assembly lines. It keeps it in motion and minimal manual handling and enhanced efficiency. The design is flexible in layout and is customizable according to the industrial needs.
Types of Towline Floor Conveyor System
As Towline Floor Conveyor System manufacturers in India, our Brief Important classes of Towline Floor Conveyor Systems which are given below.
- In-Floor Towline Conveyors: These are installed at the base of a trench underneath the floor and offer a clear and flat floor so that forklifts and personnel can cross over them, which makes them suitable in permanent manufacturing arrangements with heavy traffic.
- On-Floor Towline Conveyors: These are placed on the existing flooring, and require no trenching, albeit leaving a slight rise which must be traversed by the traffic.
- Side-Finger / Side-Pusher Towline: This is a form of in-floor conveyor that is based on the principle of having a side-finger-type attachment that propels the cart.
- Chain-on-Flat Towline Conveyors: This is a simple design that the chain is laid on a flat surface to drag carts which are usually loaded with heavy material but the chain in most cases cannot go around steep vertical curves.
- Cable-Driven Towline Conveyors: A cable or wire rope is used to pull, instead of a chain, which provides a flexible, and sometimes lighter, and cheaper option when the load is small.
On-Floor Towline Conveyors
Side-Finger / Side-Pusher Towline
Chain-on-Flat Towline Conveyors
Cable-Driven Towline Conveyors
Technical Specifications of Towline Floor Conveyor System
As Towline Floor Conveyor System suppliers in India, we have added here detailed specifications of this which is given below.
| Feature | In-Floor (Pit) | On-Floor (Surface) | Side-Finger/Pusher | Chain-on-Flat | Cable-Driven |
|---|---|---|---|---|---|
| Track Depth | 150mm – 300mm | 50mm – 100mm | 200mm – 400mm | 25mm – 50mm | 75mm – 150mm |
| Load Capacity | 500 kg – 10,000 kg | 100 kg – 1,000 kg | 500 kg – 5,000 kg | Up to 15,000 kg | 50 kg – 500 kg |
| Drive Medium | Forged Rivetless Chain | Roller Chain | Heavy-duty Pusher Chain | Flat Link Chain | Steel Wire Rope |
| Max. Line Speed | 15 – 20 m/min | 10 – 12 m/min | 12 – 15 m/min | 5 – 8 m/min | 20 – 30 m/min |
| Floor Obstruction | Zero (Flush) | Low Profile Ramp | Zero (Side Slot) | High (Exposed) | Minimal Slot |
| Engagement Type | Drop-pin (Towpin) | Surface Hook | Side-arm Dog | Direct Drag | Friction Grip |
| Turning Radius | 1200mm – 3000mm | 900mm – 1500mm | 1500mm+ | Straight Only (Mostly) | Flexible / Pulley |
| Maintenance Access | Pit Covers / Gaps | External Access | Side Access Panels | Direct Surface | End-terminal Only |
Key Components of Towline Floor Conveyor System
- Drive Unit - This gives the energy needed to push the chain of conveyor in a smooth manner.
- Towline Chain - This is the pushing mechanism that propels carriers on the track.
- Track Channel - Tracks the channel and maintains the correct alignment during operation.
- Trolleys or Carriers - Transfer the material or product that is being moved.
- Take-Up Unit - Ensures the correct tension of the chain to ensure smooth operation.
- Control System - Control of the speed, direction, and the functioning of the system.
Key Features of Toe conveyor
As Toe conveyor manufacturers in India, following are the features of our conveyor according to performance
- Heavy Load Handling - It is designed to handle heavy materials and at the same time does not affect performance.
- Continuous Operation - Means the workflow in the production lines is uninterrupted.
- Adjustable Layout - Can be tailor made as per plant layout and operational requirements.
- Low Maintenance Design- It Built using strong parts that minimize wear and maintenance needs.
Benefits of Towline Floor Conveyor System.
As Towline Floor Conveyor System exporters in India, our conveyor has different benefits according to productivity which are given below.
- Improved Productivity- This system allows constantly transporting the materials and decreases downtime and enhances the general production efficiency. It assists industries to have a running process with minimum delays.
- Reduced Labor Cost- Automation eliminates the necessity of manual tasks and limits the number of people required to operate and the cost incurred during operation. It also enhances safety through minimized human intervention.
- Enhanced Safety- The system reduced accidents and provided safe material handling as there are control movement and fixed path. It is perfect in the management of heavy and bulky loads.
- Space Optimization- The floor-based design enables the more efficient use of the available space without crowding up the workspace. It assists in the structured flow of materials in the facility.
- Consistent Performance- The system provides a high level of stability and unified operation whereby the flow of materials is consistent. This assists in ensuring quality and efficiency in production processes.
Applications of Towline Floor Conveyor System
As Towline Floor Conveyor System suppliers in India, our conveyor system is applicable in different industries which are given below.
- Automotive Industry- Applied in assembly line where large parts should be relocated between the various steps effectively. It guarantees the uninterrupted flow of production and lessening manual work.
- Manufacturing Plants- Good when it comes to ferrying raw materials and finished products through factories. It streamlines the work process and increases efficiency.
- Warehousing and Logistics- Assistance in the transfer of goods between various areas of the warehouses. It helps in improved inventory control and quick operations.
- Heavy Engineering Industry- Appropriate in managing huge and heavy machinery when engaged in production procedures. It facilitates secure and limited flows of materials.
- Assembly Line Operations- Commonly used in those industries where it is necessary to proceed in a certain sequence. It ensures that its products follow a fixed chain of products through various workstations.
Why choose us for Towline Floor Conveyor System?
- Strong Industry Experience- We have gained experience over the years and know the industrial needs and provide dependable solutions. We offer efficient and quality systems due to our experience.
- Quality Assurance- We adhere to high quality norms and apply high quality materials during production. This makes our systems available and last long.
- Customized Solutions- We are designing conveyor systems per the requirements and layouts of our clients. This is flexible to meet special industrial demands.
- Advanced Manufacturing- Our current production facility enables us to make high performance conveyor systems. We are precise and innovative in all products.
Shri Tech Systems is trusted Towline Floor Conveyor System manufacturers in India, suppliers and exporters in India. It is a very effective and stable that can be used in the contemporary industrial material handling situations. It increases productivity, safety and saves on operational costs, thus forming an important system to many industries. It is designed with advanced design and is well built to support continuous operations and enhance the overall workflow efficiency. Our Towline Floor Conveyor System is an improved innovative system that has been used to upgrade the material moving process.
Contact us now to have a tailor-made solution that fits your industry requirements.
FAQ
It has the ability of moving heavy materials in a facility. The system guarantees a free and uninterrupted flow along a specified route.
Yes, the system can be designed according to layout, load capacity, and operational needs. This makes it suitable for various industries.
No, it is designed with durable components that require minimal maintenance. Proper usage ensures long-term performance.
It is widely used in automotive, manufacturing, warehousing, and heavy engineering industries. These sectors benefit from its efficiency and reliability.
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